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自动上料搅拌车粘罐原因可分为两大类

发布时间:2022-08-17 来源:http://www.jfhntjbc.com/ 浏览量:0

概述:经过实践和分析,我们认为自动上料搅拌车粘罐原因可以分为两大类:即设计不合理和使用不当,主要有以下几种形式: Through practice and
经过实践和分析,我们认为自动上料搅拌车粘罐原因可以分为两大类:即设计不合理和使用不当,主要有以下几种形式:
Through practice and analysis, we believe that the reasons for the tank sticking of the automatic feeding mixer can be divided into two categories: unreasonable design and improper use, mainly in the following forms:
(1)卸料残余率和叶片设计的不合理。从搅拌筒的内部结构看,自动上料搅拌车的拌筒是依靠回转的筒体带动其中的两条螺旋叶片所产生的螺旋运动,使混凝土获得既有“切向”又有“轴向”的复合运动,从而使搅拌筒具有搅拌和卸料的功能,因此形成这一螺旋运动的有关因素,诸如螺旋叶片的曲线参数,搅拌筒的几何形状和尺寸等对搅拌车的卸料残余率都有重要影响。
(1) Unreasonable discharge residual rate and blade design. From the perspective of the internal structure of the mixing drum, the mixing drum of the automatic feeding mixer relies on the spiral motion generated by the two spiral blades driven by the rotating drum, so that the concrete can obtain both "tangential" and "axial" composite motion, so that the mixing drum has the function of mixing and unloading. Therefore, the relevant factors that form this spiral motion, such as the curve parameters of the spiral blades, The geometry and size of the mixing drum have an important influence on the discharge residual rate of the mixer truck.
而过大的卸料残余率意味着搅拌车在卸料结束后在自动上料搅拌车里会有更多的余料,因而更有可能因日积月累在搅拌罐中粘料。目前大多数厂家采用的是等角对数螺旋线叶片,在卸料残余率上还有很大的改进空间。
However, the excessive discharge residual rate means that there will be more surplus materials in the automatic loading mixer after the unloading of the mixer truck, so it is more likely that the materials will stick in the mixing tank due to accumulation over time. At present, most of the manufacturers use equiangular logarithmic spiral blades, and there is still a lot of room for improvement in the discharge residual rate.
(2)自动上料搅拌车工作环境温度过高。夏季在南方地区白天中午前后,环境温度经常超过30℃,在这种情况下运输混凝土,将会由于混凝土坍落度损失快以及罐体周围温度相对中心更高,因而混凝土更容易粘罐。
(2) The working environment temperature of the automatic feeding mixer is too high. In summer, around noon in the south, the ambient temperature often exceeds 30 ℃. In this case, the concrete will be more easily stuck to the tank due to the rapid loss of concrete slump and the higher temperature around the tank.
自动上料搅拌车
(3)运输距离过长。随着城市化的进程及城市规划的要求,越来越多的搅拌站被要求迁到郊区和郊县,与市区的距离越来越远,而由于混凝土这一产品的特殊性,任何预拌混凝土在未添加缓凝剂的情况下,都在1h左右进入初凝状态,如果这时才进行混凝土浇注施工,不但影响混凝土的工程质量。
(3) The transportation distance is too long. With the process of urbanization and the requirements of urban planning, more and more mixing plants are required to move to the suburbs and counties, and the distance from the urban area is getting farther and farther. Due to the particularity of concrete, any ready mixed concrete will enter the initial setting state within 1h without adding retarder. If the concrete pouring construction is carried out at this time, it will not only affect the quality of the concrete project.
而且因混凝土失去流动性,易在搅拌筒及叶片上凝结,导致粘罐,严重时甚整车混凝土粘在罐内及造成液压设备的损坏,所以自动上料搅拌车运送预拌混凝土有其时间控制的输送半径,一般应控制在1h以内。
Moreover, since the concrete loses fluidity, it is easy to coagulate on the mixing drum and blades, resulting in tank sticking. In serious cases, even the whole vehicle of concrete is stuck in the tank and the hydraulic equipment is damaged. Therefore, the transportation radius of the automatic loading mixer truck for transporting the ready mixed concrete has its time control, which should generally be controlled within 1h.
此外自动上料搅拌车驾驶员在搅拌车卸料完毕后未及时清理清洗搅拌罐内及叶片上残留的混凝土,在搅拌车回站过程中不转动搅拌罐,残留的混凝土干燥后凝固在拌筒及叶片上,以后就会越聚越多,形成粘罐现象。所以要及时进行清理才行,详情就来我们网站http://www.jfhntjbc.com咨询吧。
In addition, the driver of the automatic loading mixer truck failed to clean the residual concrete in the mixing tank and on the blades in time after the unloading of the mixer truck, and did not rotate the mixing tank during the return of the mixer truck to the station. After drying, the residual concrete was solidified on the mixing drum and the blades, and then it would gather more and more, forming the phenomenon of tank sticking. So we need to clean it up in time. Please come to our website for details http://www.jfhntjbc.com Consult.

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